ASR Results (Results from Actively Synchronized Replenishment)

How Actively Synchronized Replenishment performs in practice

The following companies results give some sense of the nature and scale of the improvement potential of ASR, Actively Synchronized Replenishment.

Bonanza Press

Bonanza Press offers customized, exclusives and general release games.

Inventory Turns: Increased From 5 to 16 turns per year

Total Inventory: Grew to have 3 times the SKUs, with 30% less inventory

Lead Time: Reduced from 16 days to 3.2 days

Order Fulfillment: Elevated from 70% to 98%

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Roseburg Forest Products

Roseburg Forest Products is one of the largest closely held forestry products companies in the United States. They are vertically integrated from their own forest lands through the production of plywood, dimensional lumber, particle board and Engineered Wood Products.

On Time Delivery from 45%to 95%
Increase in RACE of 14.5%
35+% reduction in inventory over 19 months

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Corsa Performance

Corsa is a market leader in aftermarket automotive and marine exhaust systems.

Inventory Turns from 6 to 20
Inventory down 30% with 25% increase in sales
On Time Delivery at 96%

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Oregon Freeze Dry

Oregon Freeze Dry is the world’s largest custom freeze dry company and is the world leader in commercial and industrial freeze drying science.

Click here to see a video about Replenishment+™ at Oregon Freeze Dry

Division A:     Mountain House Sales: Up over 20% Shipping: July – October 1996 (Prior to TOC Implementation): 1164 shipments, 245 of which shipped late July – October 1997 (After Implementation): 1697 shipments, 11 of which were late!! Inventory: 60% Less Inventory on Hand

Division B:     Ingredient Business Lead Time: 10-12 week lead time reduced to 3-4 weeks! 60% reduction in make-to-order lead time Inventory: Reduced by 21% Shipping: Improved from 97% to 100% on time delivery

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LeTourneau Technologies, Inc.

LeTourneau is a vertically integrated manufacturing company specializing in large scale and high load bearing equipment for a number of industrial applications including oil and gas, steel, mining and forestry products.

Watch this video about Replenishment+® at LeTourneau Technologies, Inc.

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Erickson Air-Crane

Erickson Air-Crane manufactures and operates the world’s largest fleet of Transport Category S-64 helicopters.

Watch this video about Replenishment+® at Erickson Air-Crane

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(Note: we’ll be documenting more extensive case studies in the coming weeks; if you’d like to be informed as we add more material, simply sign up below.)

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If you haven’t already … consider downloading the ASR White Paper, “Beyond MRP – Managing the Current Materials Challenge.” Just click on the link.